Higher-Stream
Lighter weight
Rapid forming
Corrision Resistance
LOWER COST TOOLING
Ability to be re-molded and/or reWORKED
Suitable for high -Volume Production Due to Rapid Thermoforming to Network
Storage at an Ambient Temperatures Without Any Refrigeration
Superior Moisture Resistance
Superior Smoke, Flame, And Toxicity Resistance
Ability to be fusion welded, Avoiding the Cost and Weight of Fusenerers
Low void content
Recyclability
Good toughness and impact stream
Superior Resistance to Solvents
Superior Hot/WET Performance
Ability to Carry Structural Loads
Ability to use automation in work cell Production
Good NDI Inspectability
Ability to use adhesives for structural bonding
Comprehensive Mechanical Property Databases
Surpass Current Standards for Flame, Smoke, and Toxicity (FST) Performance (FST) Performance
Intricate Structures, and overmold with other matters.
Figure 1. Treay RTL LAMINATES are used in connection with honeycomb core for use in business and first-class seature.
The Treay Brand of Tremoplastics is support in Different Material Forms As Follows:
Flat Sheet Stock Consolidated Multi-Ply Oriented Reinforced Thermoplastic Laminates (RTL)
Chopped thermoplastic bulk molding compounds
Fabric and University Prepregs/SEMI-PREGS
Typical Processes Utilized with Thermoplastic Composits Include:
Compression molding
Thermoforming
Honeycomb Stiffened Panel Fabrication
Automated Fiber Placement
Automated Tape Laying
Are usable in hand-up processes.
Then, then
Other Advantages of Bulk Molding Compounds Include:
Metallic Properties Utilizing Molded Composites (BMC)
BMC Provides the Streangth of Metals with the Lightweight Properties of Composites
Complex Part Geometry
High Volume Production with Short Cycle Times
Full Line of Tencate Cetex Thermoplastic Molding Compounds
Low fst forward
Treay Providents Compression Molding Part Fabrication Services, Including Tool Design, Prototype, And Fabrication.
Toray engineered thermoplastic composites
Materials
Available Product Forms
Resin Type
Temperature Service / TG / Processing
Morphology
Features
Cetex Peek
Fabrics, Unitape, RTL, BMC
Poly-Ether-Ether-Ketone
TS = 250-300 ° F (93-149 ° C)
TG = 290 ° F (143 ° C)
TP = 715-740 ° F (380-395 ° C)
Semi-Crystalline
Highest TEMPERANCE PERFORMANCE
Excellent Solvent Resistance
Low fst
Cetex PPS
Fabrics, Unitape, RTL, BMC
Poly-Phenylene Sulfide
TS = 150-200 ° F (65-93 ° C)
TG = 192 ° F (89 ° C)
TP = 575-625 ° F (290-325 ° C)
Semi-Crystalline
Excellent Solvent Resistance
Low Moisture Absorption
Low fst
Moderate Service Temperature
Cetex PEI
Fabrics & RTL
Poly-ether-imide
TS = 300-350 ° F (149-177 ° C)
TG = 423 ° F (217 ° C)
TP = 575-625 ° F (290-325 ° C)
Amorphous
Good bondability
Good High Temperature Performance
Low fst
Moderate Solvent Resistance
BMC -Thermoplastic Bulk Molding Compounds. RTL -Reinforced Thermoplastic Laminate. FST -FLAME, Smoke, and Toxicity.
Toray CFRT PERFORMANCE Thermoplastic Composites
CFTR Resin System Performance Thermoplastics
Process Temperanture
Neat Resin Heat Distortion Under Load 1.8 MPA/265 PSI
Applications
Nylon 6 (PA 6)
500 ° F (260 ° C)
392 ° f (200 ° C)
Automotive as a Result of Tempeature Resistance, Toughness and Solvent Resistance.
Nylon 11 (PA 11)
361 ° f (183 ° C)
113-122 ° F (45-50 ° C)
General Applications that require lower processing temporatures.
Polycarbonate/abs
448-500 ° F (249-260 ° C)
N/a
Electronic Enclosures as a Result of its high questioningish and toughness.
High density polyethelyne (hdpe)
410 ° f (210 ° C)
253 ° f (123 ° C)
Oil and Gas Applications Such as Pipe Overwrapping as a Result of its Streangth and Toughness.
PolyEthlene TerephThalate (PET)
509 ° f (265 ° C)
392 ° f (200 ° C)
Excellent for recrenal and Low Cost Applications for its Good Impact Resistance.
Polymethylmethacrylate (PMMA)
380-390 ° F (199-216 ° C)
N/a
High Impact Residence Behaves as Both a Thermoset and thermoplastic. Commly use for the Athletic Shoe Inserts and Orthotics.
Polypropylene (PP)
158 ° f (70 ° C)
318 ° f (159 ° C)
Excellent toughness, use for vene body Construction.
CFRT -Carbon Fiber Reinforced Thermoplastic.
And ducks.
FIGURE 2. CURRENT TAREAY Thermoplastic Applications in Aerospace.
, And Fire Resistance in Larger Rail Cars and Mass Transit Vehice.
Figure 3. Commercial AirCraft Interiors Value TreMoplastics Because of their SmoKe and Fire Residentance and Durability.
The postability of forming and machining of theermoplastic composites it to be used as a replacement for heavier metal parts, structance.